Many specialized machines – such as various types of clocks – need accurate gears to help them run. You craft these gears by hand and sell them at good prices but you've lost more than a few to chipping problems. As a result, you may want to consider EDM manufacturing as a way of minimizing chips.
Chipping May Degrade Your Gear Metalworking
Chips occur when you're metalworking due to a few different influences. First of all, you may use too much pressure on one point of your gear and cause parts of it to chip. You may also have weaker metal, though this problem can be easily avoided if you invest in better quality materials.
Unfortunately, the type of precision needed to craft metal gears for clocks is often hard to obtain consistently. While you might work a whole gear over without chipping it, you may then chips several in a row and cause issues with your order. These cracks compromise the strength of your gears and may affect how well the clocks that use them operate.
Therefore, you need to do what you can to stop chips from spreading across your metal gears and impacting your potential profit. Thankfully, there are many different processes that you can utilize to enhance your manufacturing accuracy. One of the best of these techniques is EDM manufacturing.
How EDM Manufacturing May Help
If you're handcrafting gears for a variety of specialized machines, you may want to consider expanding your manufacturing process to EDM or electrical discharge machining processes. This method utilizes a variety of unique electrical currents that pass through your metal and a fluid medium.
As the electricity passes through the metal, it causes it to become weaker and allows you to shape it. There are a few reasons why EDM is a good choice for gear manufacturing. First of all, it is one of the most accurate processes available and will help minimize chipping caused by unsteady hands.
Just as importantly, you can craft the interlocking teeth that are necessary for keeping your gears running smoothly. The teeth need to be precise when you work with gears, so using a technique like EDM helps to ensure that you get the best results for your manufacturing needs.
So if you are looking to expand your gear manufacturing process in a way that minimizes the risk of chipping, please don't hesitate to reach out to an EDM manufacturing engineer right away. They can set you up with these machines and even teach you how to use them in a simple way.